I ended up doing the simple incremental change of fitting a camera and sticking with the Raspberry Pi Zero W and it can just about handle video calling with Ekiga.
The tuner wheel has been converted to a 'rocker' type switch with a couple of tactile switches, epoxy and luck. I also made a better job of the power switch, fitting an actual slide switch rather than a momentary one and relying on a long cruddy lever to push it. This all works much better than my first prototype and I may go back and rework it in this style. I'll need to buy more camera cables/joints though.
I'm still yet to do anything about audio. I dug out a little USB microphone dongle and may see if I can slim it down and hardwire it to a USB cable plugged into the port on the Zero. I'm not keen on desoldering the USB port, just in case.
For audio output I need to test the PWM output method and build a suitable filter.
Oh and then there's all the software I need to tweak, while Ekiga works there's no realistic way to control it so I'm dialling in from a laptop to test.
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